SIACO HYD MONITOR

Smart Onsite & Remote Monitoring for Hydraulic Power Packs

Monitor. Protect. Maintain. Connect.

SIACO HYD MONITOR is an advanced industrial monitoring and telemetry solution developed by Smartech Industrial Automation Services & Supplies Co. (SIACO) for hydraulic power packs and mobile hydraulic equipment.

The system provides operators with a clear onsite touchscreen interface while simultaneously enabling remote monitoring through 4G/GSM connectivity.

Instead of relying on periodic inspection or waiting for an equipment failure, SIACO HYD MONITOR continuously monitors the operating condition of the hydraulic power pack and gives operators immediate visibility of critical parameters, alarms, operating hours and maintenance requirements.

One system. Two levels of visibility — local and remote.

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Designed for Critical Hydraulic Equipment

Hydraulic power packs often operate in demanding environments where pressure, temperature, engine speed, oil level and fuel conditions can change rapidly.

SIACO HYD MONITOR brings these parameters together on one intelligent monitoring platform.

Typical Applications

• Hydraulic Power Packs
• Vibro Hammers
• Pile Driving Equipment
• Construction Machinery
• Oil & Gas Equipment
• Hydrotest Pump Units
• Cementing Equipment
• Drilling Support Equipment
• Mining Machinery
• Marine Hydraulic Systems
• Mobile Hydraulic Equipment
• Industrial Hydraulic Systems

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REAL-TIME EQUIPMENT MONITORING

The local HMI provides operators with an immediate view of the equipment’s operating condition.

Engine Monitoring

Engine RPM

Continuously displays engine speed with a visual gauge and operating-status indication.

Engine Temperature

Monitors engine temperature and identifies normal, warning and high-temperature conditions.

Fuel Level

Displays the current fuel level and provides low-fuel warning capability.

Total Run Hours

Records the accumulated operating time of the equipment for maintenance planning and fleet management.

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HYDRAULIC SYSTEM MONITORING

Hydraulic Pressure

Real-time hydraulic pressure monitoring helps operators identify abnormal pressure conditions and protect pumps, valves, actuators and other hydraulic components.

Clamping Pressure

Dedicated monitoring of clamping pressure provides operators with immediate visibility of the hydraulic clamping circuit.

Hydraulic Oil Temperature

Continuous hydraulic oil temperature monitoring helps identify overheating conditions that may reduce oil life and hydraulic component reliability.

Hydraulic Tank Level

The system monitors hydraulic oil level and provides an early warning when the tank level becomes critically low.

Gear Oil Pressure

Where applicable, gear oil pressure can be continuously monitored to identify abnormal lubrication conditions.

Gear Oil Temperature

Continuous monitoring helps identify excessive gearbox temperature before it develops into a serious mechanical problem.

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INTELLIGENT HMI

7-INCH INDUSTRIAL TOUCHSCREEN

The SIACO HYD MONITOR can be equipped with a rugged 7-inch capacitive touchscreen HMI designed to provide operators with a simple and intuitive equipment dashboard.

The interface presents critical information using large, easy-to-read gauges, numerical values, status indicators and alarms.

Main Dashboard

The operator can view:

• Engine RPM
• Fuel Level
• Hydraulic Tank Level
• Battery/Power Status
• Hydraulic Pressure
• Clamping Pressure
• Engine Temperature
• Hydraulic Oil Temperature
• Gear Oil Pressure
• Gear Oil Temperature
• Total Run Hours
• Service Hours
• Alarm Status
• Date & Time
• GSM/4G Signal Strength
• Communication Status

The display can be customized according to the customer’s equipment and application.

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LOCAL + REMOTE MONITORING

See Your Equipment Wherever It Is

SIACO HYD MONITOR combines local HMI monitoring with remote 4G telemetry.

Onsite

The operator can monitor the equipment directly from the 7-inch touchscreen.

Remote

Authorized personnel can access equipment information remotely through the connected monitoring platform.

Remote monitoring can provide:

• Live operating parameters
• Equipment status
• Alarm information
• Historical data
• Running hours
• Maintenance status
• Temperature trends
• Pressure trends
• Fuel and tank-level information
• Communication status

This allows maintenance and management teams to monitor equipment without physically travelling to the machine.

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4G / GSM CONNECTIVITY

The monitoring unit incorporates cellular connectivity for remote telemetry.

The system can display the 4G/GSM signal strength directly on the HMI, allowing the operator to immediately understand the communication status.

Connectivity Features

• 4G/GSM connectivity
• Remote data transmission
• Live monitoring
• Alarm transmission
• Historical data access
• Remote diagnostics
• Network-status indication
• Signal-strength indication

The communication architecture can be adapted to the customer’s preferred cloud, server or monitoring application.

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SMART MAINTENANCE MANAGEMENT

250-HOUR SERVICE INTERVAL

SIACO HYD MONITOR doesn’t only monitor the machine — it helps manage its maintenance.

The system records total equipment operating hours and maintains a dedicated service counter.

Example

Total Run Hours: 1,247.5 Hours

Service Interval: 250 Hours

Hours Remaining: 12.5 Hours

Service Status: NORMAL

When the programmed service interval is reached, the system automatically generates a maintenance warning.

SERVICE DUE

250-HOUR SERVICE REQUIRED

The HMI can display a prominent service notification and alarm.

This helps maintenance teams avoid missed service intervals and provides a simple method for planning preventive maintenance.

The service interval can be configured according to the customer’s equipment manufacturer’s maintenance schedule.

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TOTAL RUN-HOUR RECORDING

Accurate operating-hour information is essential for industrial equipment management.

SIACO HYD MONITOR continuously records:

Total Equipment Run Hours

This information can be used for:

• Preventive maintenance
• Engine service planning
• Hydraulic oil service
• Filter replacement
• Equipment utilization analysis
• Rental equipment billing
• Fleet management
• Maintenance history

Run-hour data can also be stored with the equipment’s historical records.

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INTELLIGENT ALARM SYSTEM

The system continuously compares measured values against configured operating limits.

Depending on the application, alarms can be configured for:

• High Hydraulic Pressure
• Low Hydraulic Pressure
• High Hydraulic Oil Temperature
• High Engine Temperature
• High Gear Oil Temperature
• Low Hydraulic Tank Level
• Low Fuel Level
• Abnormal Clamping Pressure
• Abnormal Engine RPM
• Battery/Power Condition
• Sensor Failure
• Communication Failure
• Service Due

Three-Level Status

NORMAL
Equipment operating within configured limits.

WARNING
Parameter approaching a configured limit.

ALARM
Critical condition requiring operator attention.

Alarm thresholds can be customized according to the hydraulic power pack and customer requirements.

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HISTORICAL DATA & TREND MONITORING

SIACO HYD MONITOR can record operating data for later analysis.

Historical information can be used to identify:

• Pressure fluctuations
• Temperature trends
• Abnormal operating conditions
• Engine operating patterns
• Equipment utilization
• Recurring alarms
• Maintenance requirements

Trend analysis helps maintenance personnel identify developing problems before they become major failures.

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LOCAL DATA STORAGE

The monitoring system can include local memory-card storage for data logging.

This provides a valuable backup even when cellular connectivity is temporarily unavailable.

Local Data Can Include

• Sensor readings
• Pressure history
• Temperature history
• RPM history
• Fuel level
• Tank level
• Alarm events
• Run hours
• Service events
• System events

When communication becomes available again, stored information can be synchronized with the remote monitoring platform, depending on the selected software architecture.

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INDUSTRIAL SENSOR INTERFACE

The SIACO HYD MONITOR is designed around industrial sensor interfaces rather than relying solely on low-level hobby electronics.

Typical field sensors include:

Pressure Sensors

4–20 mA industrial transmitters

Used for:

• Hydraulic pressure
• Gear oil pressure
• Clamping pressure

Level Sensors

4–20 mA industrial level transmitter

Used for:

• Hydraulic tank level
• Engine fuel level

Temperature Sensors

Industrial temperature sensing can be selected according to the application, including:

• PT100 for hydraulic and gear-oil temperature
• K-type thermocouple for higher-temperature engine applications

Engine RPM

The system supports engine RPM sensing through an appropriate pickup/frequency interface.

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INDUSTRIAL COMMUNICATION

The sensor interface is designed around RS485 / Modbus RTU communication.

Multiple field measurements can therefore be collected through an industrial communication bus and processed by the central controller.

Advantages

• Long-distance sensor wiring
• Better resistance to electrical interference
• Simple field wiring
• Industrial communication protocol
• Easy sensor expansion
• Easier troubleshooting
• Modular architecture

The system can be expanded with additional sensors or machine parameters when required.

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BUILT FOR HARSH ENVIRONMENTS

Hydraulic power packs are frequently exposed to vibration, dust, moisture, oil, temperature variation and electrical noise.

SIACO HYD MONITOR is therefore designed as a rugged industrial monitoring platform.

Rugged Design Features

• IP67-rated enclosure option
• Die-cast aluminium enclosure
• Industrial connectors
• Wide DC input range
• Surge protection
• Reverse-polarity protection
• ESD protection
• Industrial RS485 communication
• Protected sensor inputs
• Conformal coating option
• Wide operating-temperature design
• Secure cable entry and sealing

The system can be engineered according to the environmental conditions of the specific installation.

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POWER SUPPLY

The monitoring unit can be designed for common mobile-equipment power systems.

Typical Input

9–36 VDC

Suitable for:

• 12 VDC systems
• 24 VDC systems
• Battery-powered hydraulic equipment
• Mobile machinery

Additional power conditioning and protection can be incorporated for demanding automotive and industrial electrical environments.

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ENGINEERED FOR YOUR EQUIPMENT

SIACO HYD MONITOR is not limited to a fixed sensor configuration.

Smartech can configure the monitoring system according to the hydraulic power pack’s actual instrumentation requirements.

We Can Customize

• Sensor types
• Pressure ranges
• Temperature ranges
• Level measurement
• RPM measurement
• Alarm thresholds
• Service intervals
• HMI screens
• Data logging
• Remote monitoring
• Communication protocol
• Cloud connectivity
• Customer branding
• Reports and dashboards

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FROM SENSOR TO CLOUD

Complete Monitoring Architecture

FIELD SENSORS

Pressure • Temperature • Level • RPM

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INDUSTRIAL SENSOR INTERFACE

4–20 mA / Temperature / RPM

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RS485 / MODBUS

Industrial data communication

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SIACO HYD MONITOR CONTROLLER

Data processing • Alarms • Run Hours • Service Management

↓

7-INCH TOUCH HMI

Local monitoring and control interface

↓

4G / GSM

Remote telemetry

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REMOTE MONITORING PLATFORM

Live data • History • Alarms • Reports

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WHY SIACO HYD MONITOR?

Reduce Downtime

Know what is happening inside your hydraulic power pack before a small abnormality becomes an expensive failure.

Improve Maintenance

Use actual run hours and service counters instead of relying solely on manual records.

Monitor Remotely

Maintenance personnel can check equipment status without being physically present at the machine.

Improve Equipment Utilization

Historical run-hour information helps management understand how and when equipment is being used.

Faster Troubleshooting

Pressure, temperature, RPM, fuel and level information gives technicians a much clearer picture of equipment condition.

Better Accountability

Recorded operating and alarm data creates a useful history for maintenance, service and equipment management.

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APPLICATION-READY INDUSTRIAL IoT

SIACO HYD MONITOR brings together:

Instrumentation + Automation + Embedded Electronics + Industrial Communication + 4G Telemetry + Data Logging + HMI + Remote Monitoring

into one integrated platform.

It can be deployed as a standalone onsite monitoring system or expanded into a complete remote equipment-monitoring solution.

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SIACO HYD MONITOR

Your Hydraulic Power Pack. Always Visible.

Real-Time Monitoring | Remote Telemetry | Preventive Maintenance | Alarm Management | Data Logging

Smartech Industrial Automation Services & Supplies Co. (SIACO)

Industrial Automation • Monitoring & Control • Hydraulic Systems • Remote Telemetry • Engineering Solutions

Contact SIACO for a customized monitoring solution for your hydraulic power pack.

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